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SONIBLADE – Embeddable end-effector for ultrasonic cutting

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  • SONIBLADE – Embeddable end-effector for ultrasonic cutting

Composite & Honeycomb core cutting and machining – SONIBLADE

We provide a full range of ultrasonic cutting and surfacing effectors that can be integrated on CNC machines, cutting tables and robot cells. They are designed to meet your machining and finishing needs for composite and honeycomb core cutting.

The cutting of composite materials using ultrasonic blades on our effectors results in precision and perfect cutting quality. The high frequency vibration of the sonotrode (blade) prevents sticking and reduces maintenance interventions required. It allows cauterisation thus avoiding delamination of the fibres.

Depending on the type and thickness of the composite material, we provide different lengths and types of blades for cutting up to 125mm in thickness.

To learn more about our automated solutions for composites ultrasonic cutting, download our brochure.

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cutting tool for carbon composite

Operation

The ultrasonic generator creates an ultrasound digital signal. The cutting or surfacing effector converts it into ultrasonic mechanical vibrations.

  • Working frequency = 20KHz to 40KHz
  • Maximum power = 1000 W
  • Power supply = 230V – 50Hz single phase 16A
  • No vibration affects the machining spindle.

The effector is connected to the generator by an ultrasonic coaxial cable and the cutting tool is screwed onto its end.

Our effector range

Browse the tabs below to explore in detail our embeddable composite cutting effectors.

  • SONIBLADE L
  • SONIBLADE M
  • SONIBLADE T
  • SONIBLADE S

SONIBLADE L

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<strong>Attachment HSK MORSE or BT</strong> : Comutable cones on customer request
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<strong>Slip ring :</strong> up to 1000 rpm
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Easy mounting of the blade or disc
Cutting and surface machining effector for CNC machine and robot cell

Characteristics :

  • Ultrasonic generator: 20 KHz
  • Automatic cooling of Ultrasonic components
  • No integrity risk to the machining spindle
  • Effector can be fitted with a cutting blade or a rotating surfacing disc
  • Effector length: 375mm

Materials :

  • Honeycomb : NOMEX, Kevlar, Aluminium, composite, foam

Range of blades : 125mm | 80mm | 78mm | 50mm | 40mm | 30mm

Range of discs : Ø63mm | Ø50mm | Ø18.3mm

Range of extended Discs : Ø25mm | Ø15mm

SONIBLADE M

null
null
<strong>Attachment</strong> : comutable cones on customer request
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<strong>Indexed blades</strong> : Always mounted in the same position
Cutting effector for CNC machine or robot cell

Characteristics :

  • Ultrasonic generator: 20 KHz
  • Cutting speed limited to the mechanical characteristics of the machine
  • Automatic cooling of ultrasonic components
  • Possibility of integrating automatic connection
  • Possibility of integrating mechanical clamping for the robot
  • Effector length: 348mm

Materials:

  • Dry fibres
  • Prepregs
  • Elastomers
  • Honeycomb

Range of blades : 35mm | 25mm | 15mm | 10mm | 8mm | 4mm single layer

SONIBLADE T

null
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<strong>Slip ring :</strong> for infinite rotation
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<strong>Attachment</strong> <strong>Ø 40 mm</strong> : adjustable level
null
<strong>Indexed blades</strong> : always mounted in the same position</p> <p>
Cutting effector for XY table

Characteristics :

  • Ultrasonic generator: 30 KHz
  • Up to 15m of ultrasound coaxial cable
  • Automatic cooling of Ultrasonic components
  • Cutting speed limited to the mechanical properties of the machine (up to 50/70 m/min)
  • Effector length: 350mm

Materials :

  • Dry fibres
  • Prepregs
  • Honeycomb
  • Elastomer

Range of blades : 15mm | 10mm | 8mm | 4mm single layer

SONIBLADE S

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<strong>Mechanical clamping</strong> : interface machine/effector
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<strong>Indexed blades</strong> : always mounted in the same position</p> <p>
Cutting effector for ATL/AFP machine and robot cell

Characteristics :

  • Ultrasonic generator: 40 KHz
  • Automatic cooling of ultrasonic components
  • Maximum cutting thickness: 2mm
  • Easily integrated on the machine: small effector size
  • The most compact ultrasonic device on the market

Materials :

  • Prepregs
  • Dry fibres

Range of blades: 8mm | 4mm single layer

An international network close to you

Our solutions and services are also available internationally! SONIMAT’s activities are located in USA and China. Discover EMPOWERING TECHNOLOGIES.

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Automated ultrasonic composite cutting applications

SONIBLADE L cutting effector

Integration of the SONIBLADE L ultrasonic cutting effector on a CNC machine.

NOMEX honeycomb core cutting & machining – 70mm thickness.

Blade used: 125mm

honeycomb core machining tool
honeycomb core cutting tool
ultrasonic blade honeycomb core cutting
machining tool for composite cutting
ultrasonic tool for composite cutting

SONIBLADE M cutting effector

Installation of the SONIBLADE M ultrasonic cutting effector on a 5-axis machine tool.

Cutting 4mm thick preformed carbon.

SONIBLADE T cutting effector

Installation of the SONIBLADE T ultrasonic cutting effector on an XY cutting table.

XY table ultrasonic cutting tool

Do you need more information about our automated solutions for composites cutting ?

Ask for our full catalogue !

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