SSP – Ultrasonic composite cutter & welding system

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SSP – Ultrasonic composite cutter & welding system

Ultrasonic cutter and ultrasonic welding gun

The SSP ultrasonic cutting and welding portable equipment is a concentration of all our know-how. It incorporates a latest generation digital generator combined with an ultrasonic cutter or ultrasound welding pistol.

Small size, low weight, ergonomic design and multiple accessories make this your ideal partner for increased productivity in ultrasonic cutting and welding of composite materials.

Ultrasonic composite cutting

Our portable cutting system (SSP) is an ultrasonic cutter for cutting dry, prepreg, non-polymerised and honeycomb reinforcements up to 25mm.

Advantages

No fraying
Low cutting forces
Longer blade life
Cauterisation (TP composites)

Download our brochure dedicated to our ultrasonic cutting knife !

SSP- ultrasonic cutter and cutting knife for composite

Main features

Intuitive colour touchscreen HMI

Small size

Low weight, less than 10kg (generator + handle)

Ergonomic carrying handle with cutting handle holding well

230V standard power supply

Air cooling system (6 bars, 110l/min)

Proprietary ultrasonic generator (frequency 20kHz for cutting, 30kHz for welding)

Blades interchangeable in seconds

Interchangeable cutting and welding handles using a Harting connector

Remote operator work: sheath lengths 3, 5 or 10m

Blades sizes and applications

A wide range of blades is available for our ultrasonic cutting knife. Ask for the full brochure.

cutting knife for composite and honeycomb

Suitable for most cutting applications

Raw, semi-cured and dry fibre prepreg composites

Suitable for large thicknesses

Wet prepreg composites and dry fibres

Monolithic or sandwich structures

90° or bevel cut

Fabric and UD → Single layer

High deformability fabrics

Ultrasonic composite welding

Our ultrasonic welding pistol is designed for welding and assembly operations of composite and thermoplastic materials (PEEK, PA, PEI, etc.) as well as the pre-positioning of thermosetting composites.

Welding up to 25 plies, our equipment is perfect for pre-positioning before handling.

Allows to maintain thermoplastic composite stacks before handling.

Pre-impregnated fabrics: powders, films, co-blends,
Composite plates, strips etc.
Matrices: PA, PEI, PEEK, PEKK, PPS, etc.

Characteristics

Welding cycle settings (control of energy and welding time, amplitude adjustment)

Interchangeable tips for thermoplastic and thermosetting applications (conical, radial, diamond tips, flat). For details on our tips, please refer to our dedicated documentation.

Applications of manual composite cutting and welding using our ultrasonic equipment

Manual composite ultrasonic welding

Our ultrasonic welding pistol is very effective for positioning composite laminates. It allows to maintain thermoplastic composite stacks before handling

Here: positioning of woven glass fibre / PA66 composite plies and ultrasound pre-positioning of PEEK carbon plates

ultrasonic welding pistol hand grip for composite

Manual ultrasonic cutting of carbon fibre

The ultrasonic cutting of UD thermoplastic prepreg is facilitated by our ultrasonic cutter. Cutting effort is reduced and precision is guaranteed thanks to our ergonomically designed equipment.

Manual ultrasonic cutting of honeycomb

Our wide range of blades designed for the handle makes it easy to cut larger thicknesses. Here, a 20mm thick honeycomb nomex is cut perfectly using the 25mm blade.

Do you need more information about our SSP equipment ?

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