Ultrasonic cutting and welding for fabrics, textiles, woven & non woven

BREATHING MASKS - Discover our welding and cutting solutions (PDF)

Ultrasonic cutting and welding for fabrics

For woven or non-woven textiles, ultrasonic cutting and welding are emerging as alternative solutions to bonding, standard cutting, cauterisation, lamination and layering.

The main advantages of ultrasonic textile welding and cutting are the high level and quality of precision, but also productivity gains and the elimination of consumable use. The techniques ensure a clean finish without fraying of the textile.

For woven textiles (straps, belts, bracelets, veils, technical clothing, etc.) and non-woven textiles (nappies, towels, masks, filters, etc.), SONIMAT provides solutions for cutting and intermittent or continuous high-speed welding. Our technologies can achieve your precision, quality and aesthetics requirements.

Discover our solutions for ultrasonic cutting and welding for fabrics : SONIROLL module to be integrated and customized machines.

Advantages of textile ultrasonic cutting and welding

High precision and quality welding and cutting,
Clean process: optimal hygiene with no binding products,
Possibility of simultaneous cutting and welding, continuous or intermittent,
No consumables and adhesives, no glues
Elimination of heating time (compared to glue welding)
Simplified maintenance
No damage/burning of the material
For welding, there is no direct mechanical contact between the vibrating element and the knurl/anvil (no tool wear)
Multiple possibilities for welding patterns

And also ecological advantages :

The ultrasonic fabrics welding process is considered to be an environmentally friendly process. Compared to other methods, electrical energy consumption is much lower (up to 75% less). Indeed, energy is only used during the actual welding time. In addition, ultrasonic welding does not require any consumable such as adhesives or hot glue, avoiding all contamination phenomena. No adhesives also improves the recyclability of the products.

Examples of ultrasonic welding and cutting of fabrics

Ultrasonic cutting & welding for Fabrics

Ultrasonic cutting & welding for Fabrics